Aero Solutions | Carbon Fiber Technology Reinforcement
Aero Solutions enables our clients to expedite their deployments of macrocell and small cell wireless networks. With over 15 years of continual innovation, performing over 4,000 design/build tower collocations, and extensive small cell engineering and project management experience, we have established ourselves as a national leader in the wireless infrastructure market.At the heart of our company, we are innovators, led by technical excellence and a clear understanding of what happens in the field. Our delivery team works tirelessly, year after year, to keep us ahead of the curve by providing forward thinking solutions and outstanding customer service.
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Carbon Fiber Technology Reinforcement

Carbon Fiber Technology Reinforcement

portfolio CarbonCarbon Fiber Reinforcement Technology  |  Lexington Park, Maryland

Project Description:

The 320 foot tall guyed tower required leg strengthening to resist buckling from its base to 260 feet in height and rotation of the tower by 60 degrees. The existing coax cable supported from the legs was a serious fire hazard if the proposed welded steel half pipe originally designed was installed. Aero value engineered the existing design to a reinforcing system using carbon fiber shells bonded to the tower legs. Each leg was strengthened using two 150 degree half shells structurally adhered to a roughened galvanized surface. The shells were manufactured by Aero affiliate Comptek Structural Composites, Inc. using vacuum molding. Each shell was 18’-6” in length with a wall thickness of .125 inches. The structural adhesives were placed onto the shells on the ground prior to raising an placement.  Following the installation of all carbon shells, a polyurethane wrap was helical wrapped around the reinforced leg members as added protection. To facilitate the sites available land space with the installation of new guy cables, the entire tower was rotated 60 degrees around its axis. 

Aero Solutions Role:

Aero was the Design/Builder responsible for developing the engineered solution, material fabrication/manufacturing and installation.

Technical Description:

Tower Type: Three leg guyed tower
Height: 320 feet
Client: Crown Castle International

Carbon Photos

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